Professional OEM Flat-Brim Gold Embroidery Baseball Cap — SCRATCHED — Factory Direct

Yukaihe manufactures premium structured flat-brim baseball caps featuring the "SCRATCHED" luxury streetwear design. The crown showcases bold block lettering in raised white embroidery with full gold outline, framed by symmetrical gold scrollwork below and elaborate gold vine-and-leaf embroidery wrapping the side panel. Two gold pinstripes trace the flat brim edge, terminating in decorative flourish details. Finished with a gold top button and tonal royal blue body. Constructed from premium textured cotton with a structured crown, flat visor, and adjustable rear closure. Produced in a BSCI-certified headwear facility with full private label support.

MOQ: 50pcs | Sample: 7-10 days | Bulk: 15-25 days

(1) Customization Options

• Crown Construction: Structured 6-panel baseball cap with a flat brim. Internal buckram lining provides defined, crisp crown shape for the flat-brim silhouette. Fabric-covered top button in metallic gold thread as standard. Ventilation eyelets on side panels.
• Advanced Decoration: Multi-element embroidery program combining 3D raised lettering, gold metallic outline, scrollwork flourishes, and side-panel vine detailing — all executed in a single coordinated production run. The "SCRATCHED" design features: (A) raised 3D puff block lettering in white with full gold perimeter outline, (B) symmetrical gold scrollwork below the text, (C) dual gold pinstripes along the brim edge with terminal flourish details, and (D) large-format gold vine-and-leaf embroidery on the side panel. Full support for additional techniques: silicone badges, leather patches, rhinestone application, foil stamping, and screen printing. Full private label services include custom interior woven labels, branded sweatbands, and hangtag design.
• Fabric & Finish: Premium textured cotton (medium-heavy weight, 280-310 gsm) with a subtle woven surface interest. The fabric's slight texture enhances depth against the metallic gold embroidery. Available in smooth twill, brushed cotton, or canvas finish. Colorfastness rating ≥ 4.0. Additional treatments: garment wash for a softer hand feel or structured finish for crisp flat-brim presentation.
• Closure & Hardware: Adjustable snapback closure with metallic gold hardware finish to coordinate with embroidery. Alternative options: metal buckle (gold, matte black, or silver), velcro, or fitted flexfit band. Top button in gold metallic thread as standard; alternative button finishes available.
• Color Customization: Full Pantone matching available for base fabric, embroidery threads, and metallic accents. MOQ 50pcs per colorway. Stock options: royal blue with white/gold embroidery (as shown), black with white/gold, burgundy with cream/gold, forest green with white/gold, and cream with navy/gold.

(2) Manufacturing Specs

• Material Grade: Premium textured cotton (280-310 gsm) sourced from audited mills. Pre-shrunk and sanforized for dimensional stability. The fabric weight is selected to support the structured flat-brim silhouette and provide a stable base for heavy multi-element embroidery without puckering or distortion.
• Interior Detailing: Soft cotton twill sweatband with foam padding for extended wear comfort. Full interior seam taping with custom branding option. Structured buckram front and side panels maintain crisp flat-brim silhouette. Interior construction reinforced to support the weight of multiple embroidery elements without crown collapse.
• Stitching Integrity: 8-stitch per inch density on all visible seams. Tonal royal blue thread on body seams maintains the clean color-blocked aesthetic. Reinforced bartack stitching at stress points: visor attachment corners, panel intersections, and closure anchor. Gold pinstripe stitching on brim executed as a separate pass with metallic thread — tested for abrasion resistance and colorfastness.
• Embroidery Quality — Front Panel: Multi-layer embroidery program for the "SCRATCHED" front design. Layer 1: raised 3D puff embroidery in white (1.5-2.0mm lift height) for the block lettering, 5,000-6,000 stitches. Layer 2: gold metallic thread outline embroidery, 0.8-1.0mm perimeter width, for sharp definition against the royal blue base. Layer 3: symmetrical gold scrollwork flourish below text, 3,000-4,000 stitches in satin and running stitch combination. Total front panel stitch count: approximately 10,000-12,000 stitches.
• Embroidery Quality — Brim Pinstripes: Dual parallel gold metallic thread lines (0.5mm thickness per line, 2.5mm spacing) running the full length of the brim edge. Terminal flourish details at both sides in matching gold metallic thread. Pinstripe placement calibrated for flat-brim geometry — consistent distance from brim edge across all units.
• Embroidery Quality — Side Panel Vine Detail: Large-format vertical gold vine-and-leaf embroidery on side panel, 6,000-8,000 stitches. Flowing organic curves with pointed leaf elements in satin stitch fill. Gold metallic thread throughout for consistency with front panel and brim accents. Side panel reinforced with additional backing to prevent fabric distortion from heavy stitch density.
• Quality Control: 100% final inspection on every batch. QC checklist includes: front panel embroidery alignment and 3D puff uniformity, gold metallic thread color consistency and shine across all embroidery elements, brim pinstripe placement accuracy and terminal flourish symmetry, side panel vine detail registration and fabric integrity, flat-brim flatness tolerance (±1°), snapback engagement force with metallic finishing durability, and overall dimensional accuracy against approved gold sample. AQL 2.5 random sampling at cutting, embroidery, sewing, and finishing stages. Metallic thread samples retained for color and luster reference.

(3) 4-Step OEM Process

1. Design Submission: Send your logo, artwork (AI/PDF/PSD), or tech pack. For multi-element embroidery designs with metallic accents, provide clear layer separation, color references for all thread types (including metallic), and size specifications for each embroidery zone. Quote returned within 24 hours with digital embroidery proof showing each layer, fabric swatch options, and full pricing breakdown with per-element embroidery costing.
2. Prototype Development: Sample production in 7-10 days. Due to the complexity of multi-element embroidery including metallic thread and 3D puff, physical sample is essential to validate: gold thread luster on the selected fabric color, 3D puff height and uniformity, brim pinstripe registration on the flat brim geometry, and side panel vine detail scale and placement. Digital photos sent for approval before shipping. Metallic thread luster reference retained.
3. Mass Production: Completed in 15-25 days depending on order volume. Multi-element embroidery adds approximately 20-30% to standard production time. Inline QC at five checkpoints: fabric cutting and pre-embroidery panel preparation, front panel embroidery (3D puff, metallic outline, scrollwork), brim pinstripe stitching and flourish details, side panel vine embroidery and panel assembly, and final finishing with gold button attachment. Random AQL 2.5 sampling at each checkpoint. Metallic thread tension monitored continuously — gold thread is more sensitive to tension variation than standard polyester thread.
4. Final Inspection & Logistics: 100% QC report with detailed photos provided before shipment. Inspection covers: 3D puff uniformity and letter definition, gold metallic thread color consistency and luster across all elements, brim pinstripe placement accuracy and flourish symmetry, side panel vine detail clarity, flat brim flatness, gold button attachment security, closure function test, and overall visual consistency. Global shipping via DDP, FOB, or CIF. Standard export packaging: individual polybag with size sticker and barcode per unit. Extra care packaging recommended to protect 3D puff embroidery from compression during transit.

(4) OEM & Private Label Capabilities

• Factory Profile: Yukaihe operates a BSCI-certified headwear manufacturing facility with over 10 years of OEM/ODM experience. Annual production capacity exceeds 2 million units across baseball caps, dad hats, bucket hats, and beanies. Specialized in multi-element embroidery designs, metallic thread applications, 3D puff embroidery, flat-brim structured caps, and luxury streetwear-grade embellishment.
• Minimum Order Quantity: 50 pieces per design per color. Multi-element embroidery designs may require minimum 100 pieces for first production run due to embroidery setup complexity. Lower MOQ available for repeat clients. Custom packaging MOQ starts at 100 pieces.
• Private Label Service: Full turnkey solution from design concept to shelf-ready product. Services include: multi-layer embroidery digitizing and programming, metallic thread sourcing and color matching, 3D puff height calibration, woven label and hangtag design, custom sweatband printing, branded polybag and barcode sticker application, and drop shipping preparation.
• Fabric & Trim Sourcing: Direct relationships with audited fabric mills, trim suppliers, and specialty thread manufacturers. Metallic gold thread sourced from certified suppliers with consistent luster and tarnish resistance. Support for custom fabric development including specialty dyes, textured weaves, and performance coatings.
• Sampling Policy: Standard sampling fee of $80-$120 per design for multi-element embroidery (credited against bulk order). Higher sampling fee reflects increased digitizing and setup time. Sampling lead time 7-10 days. Free digital mockup with layer breakdown provided within 24 hours. Up to 2 rounds of sample revision included. Metallic thread luster and 3D puff height cannot be fully assessed via digital mockup — physical sample strongly recommended.
• Quality Certifications: BSCI social compliance audit, ISO 9001 quality management system. Products comply with CPSIA, REACH, and Proposition 65 standards. Metallic thread materials certified free of heavy metals. Third-party lab testing (SGS, Intertek) available upon request.
• Packaging Options: Individual polybag, branded hangtag with barcode, custom header card, gift box (recommended for premium designs), or display-ready packaging. Premium packaging options include magnetic closure boxes and satin inner lining. FOB packaging optimized for container loading efficiency. 3D puff embroidery benefits from structured packaging to prevent compression.
• Shipping & Logistics: Global shipping via DDP (door-to-door), FOB (port of origin), CIF (port of destination), or EXW (ex-works). Consolidation services available for multi-supplier orders. Standard transit time 15-30 days depending on destination and shipping method.

Premium structured flat‑brim snapback cap made from durable royal‑blue polyester twill, decorated with prominent 3D‑puff embroidery of the word "SCRATCHED" in white‑and‑gold lettering. Ornate scroll‑pattern golden embroidery extends across the front panel, side crown and flat brim for a street‑wear aesthetic. Designed for brand owners, this 6‑panel baseball hat features a rear adjustable snap closure, heavy‑duty reinforced stitching, plus full customization options including 3D embroidery, appliqué and color‑way matching. Produced in a BSCI‑certified factory with a 50pcs MOQ and a 15‑25‑day production turnaround.